Item Category/Process Step
1.0 Casting Design and Tooling
"Casting Process
压铸类型"
H1.1 "Design Software
设计软件"
H1.2 "FEA Analysis-Part One
有限元分析-第一部分"
H1.3 "FEA Analysis- Part Two
有限元分析-第二部分"
H1.4 "Casting Simulation
压铸模拟"
H1.5 "Single Cavity
单腔模"
H1.6 "Casting Datum
压铸毛坯要求"
H1.7 "Die Material
压铸模具材料"
H1.8 "Die Heat Treatment
模具热处理"
H1.9 "Die Design Approval
模具设计批准"
H1.10 "Die Vents
模具排气"
H1.11 "Die Sealing Surface Validation
模具密封性确认"
H1.12 "Parting Line Shut Off Distance
分型线切断距离"
H1.13 Internal Die Cooling CircuitDesign
H1.14 "Die Inspection(Suchas End of run
Inspection)"
H1.15 " Pre-Release ChecklistElements
Tool Room"
H1.16 Tooling Maintenance
H1.17 Tool Changes
H1.18 Casting Traceability
H1.19 Fixtures and Gages
2.0 Cast Machines
H2.1 Start-Up
H2.2 Startup and Downtime Recovery
H2.3 Machine Selection
H2.4 Shot Force
H2.5 Shot Profile Control
H2.6 "Low Inertia Shot End/Shot
Deceleration"
H2.7 Automatic Tie Bar
H2.8 Fll Percentage
H2.9 Die Temperature Control
H2.10 Plunger (ShotTip)Lube
H2.11 Plunger(Shot Tips)
H2.12 Die Spray
H2.13 Die Lube Ratio
H2.14 Air Blow-Off
H2.15 Extraction
H2.16 Trimming
3.0 Start-Up Procedures
H3.1 Die Heat or Cooling
H3.2 Hot Oil Verification
H3.3 Die Pre-Heat Temperature
H3.4 "
Shot Parameter Verification"
H3.5 Die Spray System Verification
H3.6 Scrap Standard Number of PIECes
4.0 Metal Control
H4.1 "Incoming/Returned Material
Storage"
H4.2 Source of Material
H4.3 Metal Chemistry
H4.4 Hypereutectic Alloys
H4.5 Chemistry
H4.6 Grain Refinement
H4.7 Silicon Modification
H4.8 Degassing
H4.9 Metal Transfer
H4.10 Metal Transfer
H4.11 " Holding Metal Treatment and
Temperature Control"
H4.12 Metal Quality
H4.13 Alloying
5.0 Cast In Place Inserts
H5.1 Insert Source
H5.2 Insert Process Control
H5.3 Insert Audit
6.0 Pouring/CastingOperation
"
H6.1" "
Pouring Ladle Control"
H6.2 Dosing Furnace
H6.3 Launders
H6.4 Oxide Control
H6.5 Machine Settings
H6.6 Control Limits
H6.7 Heat Treatment
H6.8 Heat Treatment
H6.9 Heat Treatment
H6.10 Heat Treatment
7.0 Inspection and Testing
Rotained Matoria or Cleanlinece
H7.1 "Retained Material or Cleanliness
Requirement"
H7.2 "Dimensional Inspection-
Part One"
H7.3 "Dimensional Inspection-
Part Two"
H7.4 Wall Thickness
H7.5 Internal Passages
H7.6 "Dye Penetrant Check and
NaOH Etch Castings"
H7.7 X-ray
H7.8 Internal Porosity
H7.9 Repairs
8.0 Material Properties
H8.1 Laboratory Location
H82 Material PronertvTestina
H8.2 MaterialProperty Testing
H8.3 Mechanical Property
H8.4 Microstructure Analysis
H8.5 Hardness Testing
H8.6 Residual Stress Testing
H8.7" "
Fatigue Testing"
H8.8 Corrosion Testing
9.0 Leak Testing
H9.1 Leak Test Requirement
H9.2 Leak Test Process
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